Tuesday, November 22, 2011
Why I'm not using construction lumber for my bench
As
Nicholson observed, the thicker the better. 
A criticism sometimes made of the Nicholson bench is that it is springy
and light.  I think this can be addressed
by using full 2" pieces and by stiffening the torsion box.  After using his Nicholson bench for a year,
Bob Rozaieski said that, if he had it to do over again, he would make the top a
full 2" so holdfasts would work without gluing blocks to the underside of
the top.  A good compromise would be to
make the base out of construction lumber and just make the top from full
2" higher quality lumber.  But, I
decided that I would either use reclaimed lumber, which is often available in
my area, or go to a custom sawmill for all the material.  As
it happened, I stumbled onto what I regard as a great option.  A custom sawmill in my area had some
kiln-dried almost clear vertical grain Douglas Fir that had been rejected for
millwork because of stains.  I got it for
less than $3 per board foot, much more than construction grade lumber but worth
it in my opinion.  The pieces are dead
flat, sanded and a full 2 inches thick. 
Because they are vertical grain, I hope that the bench top will be very
stable.  And. ...I like the way it looks.
This lumber says Oregon.  It's
acclimating in my shop now.  Time to
settle on a design.  
Labels:
Nicholson workbench
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Wow! Where did you find that mill? Was that 2 x 6? That price for clear is great! Rick
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