Several comments. He achieves these very sharp angles by laminating and steam bending in combination. First he steam bends 1/8" pieces, then he laminates them together. Notice how basic his steam bending apparatus is, just plastic pipe and a wallpaper steamer. I am fairly sure this is Sitka spruce by the way, favored by airplane makers for its strength, durability and light weight. Think about the stresses on a WWI fighter. I was also interested in his jig, a lot simpler than most I read about. Finally, I had never heard of casein glue. It is made from milk protein and is apparently very strong, durable, resistant to water and has a long open time. Invented in ancient Egypt, it has been used by musical instrument makers and wooden airframe manufacturers.
Here's the video:
Correction: Alan correctly points out in the comments below that the woodworker in the video is using Cascophen glue, not casein as I indicated. As he says, it is a resorcinol formaldehyde adhesive that has apparently come to replace casein for manufacturing wooden airframes. I apologize for the error. The information about casein glue above is still correct.
I wonder why this glue never caught on? After reading how it is made it is certainly a lot easier than hide glue. Maybe it was because of it's longer cure time vs hide glue's shorter set up time.
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I read that it has been supplanted by formaldehyde glues, which are apparently more moisture resistant. Not sure this was a net gain.
ReplyDeleteHe is not using casein glue. He's using cascophen glue (see about 6 min in). Cascophen is a resorcinol formaldehyde glue.
ReplyDeleteWow, a really intensive process. I was hoping to see a hand plane to get it to thickness. Oh, well, I can't blame him.
ReplyDeleteMatt